Aluminium oxynitride

Transparent ceramic material
Aluminium oxynitride

Spinel structure of ALON
Names
Systematic IUPAC name
Aluminium oxynitride
Identifiers
CAS Number
  • 12633-97-5 checkY
Abbreviations ALON
Properties
Chemical formula
(AlN)x·(Al2O3)1−x,
0.30 ≤ x ≤ 0.37
Appearance White or transparent solid
Density 3.691–3.696 g/cm3[1]
Melting point ~2150 °C[1]
Solubility in water
insoluble
Refractive index (nD)
1.79[2]
Structure
Crystal structure
cubic spinel
Lattice constant
a = 794.6 pm[2]
Except where otherwise noted, data are given for materials in their standard state (at 25 °C [77 °F], 100 kPa).
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Infobox references
Chemical compound

Aluminium oxynitride (marketed under the name ALON by Surmet Corporation[3]) is a transparent ceramic composed of aluminium, oxygen and nitrogen. Aluminium oxynitride is optically transparent (≥ 80%) in the near-ultraviolet, visible, and mid-wave-infrared regions of the electromagnetic spectrum. It is four times as hard as fused silica glass, 85% as hard as sapphire, and nearly 115% as hard as magnesium aluminate spinel. It can be fabricated into transparent windows, plates, domes, rods, tubes, and other forms using conventional ceramic powder processing techniques.[citation needed]

Aluminium oxynitride is the hardest polycrystalline transparent ceramic available commercially.[2] Because of its relatively low weight, distinctive optical and mechanical properties, and resistance to oxidation or radiation, it shows promise for applications such as bulletproof, blast-resistant, and optoelectronic windows.[4] Aluminium oxynitride-based armor has been shown to stop multiple armor-piercing projectiles of up to .50 BMG.[5]

Properties

Aluminium oxynitride is resistant to various acids, bases, and water.[6]

Mechanical

Aluminium oxynitride has the following mechanical properties:[2]

Thermal and optical

Aluminium oxynitride has the following thermal and optical properties:[7]

Applications

Aluminium oxynitride is used for infrared-optical windows, with greater than 80% transparency at wavelengths below about 4 micrometers, dropping to near zero at about 6 micrometers.[8] It has also been demonstrated as an interface passivation layer in some semiconductor-related applications.[9]

Aluminium oxynitride has less than half the weight and thickness of glass-based transparent armor.[10] Aluminium oxynitride armor of 1.6-inch (41 mm; 4.1 cm) thickness is capable of stopping .50 BMG armor-piercing rounds, which can penetrate 3.7 inches (94 mm; 9.4 cm) of traditional glass laminate.[8][11]

In 2005, the United States Air Force began testing aluminium oxynitride-based armor.[12]

Manufacture

Aluminium oxynitride can be fabricated as windows, plates, domes, rods, tubes and other forms using conventional ceramic powder processing techniques. Its composition can vary slightly: the aluminium content from about 30% to 36%, which has been reported to affect the bulk and shear moduli by only 1–2%.[13] The fabricated greenware is subjected to heat treatment (densification) at elevated temperatures followed by grinding and polishing to transparency. It can withstand temperatures of about 2,100 °C (2,370 K) in inert atmospheres. The grinding and polishing substantially improves the impact resistance and other mechanical properties of armor.[7]

Patents

Patents related to aluminium oxynitride include:

  • Aluminium oxynitride having improved optical characteristics and method of manufacture TM Hartnett, RL Gentilman U.S. patent 4,481,300, 1984
  • Process for producing polycrystalline cubic aluminium oxynitride JW McCauley U.S. patent 4,241,000, 1980
  • Transparent aluminium oxynitride and method of manufacture RL Gentilman, EA Maguire U.S. patent 4,520,116, 1985; U.S. patent 4,720,362, 1988
  • Transparent aluminium oxynitride-based ceramic article JP Mathers U.S. patent 5,231,062, 1993

See also

References

  1. ^ a b "ALON Optical Ceramic. Technical data" (PDF). Surmet Corporation. 2003. Archived from the original (PDF) on 2013-06-12. Retrieved 2009-01-09.
  2. ^ a b c d Mohan Ramisetty et al. Transparent Polycrystalline Spinels Protect and Defend, American Ceramic Society Bulletin, vol.92, 2, 20–24 (2013)
  3. ^ 4520116, Richard L. Gentilman, Edward A. Maguire, Leonard E. Dolhert, "Transparent aluminum oxynitride and method of manufacture", published May 28, 1985, assigned to Surmet Corp 
  4. ^ "Domes & Infrared Optics". Surmet.
  5. ^ Ramisetty, Mohan; Sastri, Suri A.; Goldman, Lee (Aug 2013). "Transparent Ceramics Find Wide Use in Optics". Photonics Spectra.
  6. ^ Corbin, N (1989). "Aluminum oxynitride spinel: A review". Journal of the European Ceramic Society. 5 (3): 143–154. doi:10.1016/0955-2219(89)90030-7.
  7. ^ a b Joseph M. Wahl et al. Recent Advances in ALON Optical Ceramic, Surmet
  8. ^ a b Goldman, Lee M.; Twedt, Rich; Balasubramanian, Sreeram; Sastri, Suri (2011-05-20). Tustison, Randal W. (ed.). "ALON optical ceramic transparencies for window, dome, and transparent armor applications". Window and Dome Technologies and Materials XII. 8016. SPIE: 64–77. Bibcode:2011SPIE.8016E..08G. doi:10.1117/12.886122. S2CID 123044722.
  9. ^ Zhu, Ming; Tung, Chih-Hang; Yeo, Yee-Chia (2006). "Aluminum oxynitride interfacial passivation layer for high-permittivity gate dielectric stack on gallium arsenide". Applied Physics Letters. 89 (20): 202903. Bibcode:2006ApPhL..89t2903Z. doi:10.1063/1.2388246. Retrieved 2022-02-11.
  10. ^ Security News (2015-06-03). Optically Clear Aluminium Provides Bulletproof Protection. TSS, 3 June 2015. Retrieved on 2015-07-10 from http://www.tssbulletproof.com/optically-clear-aluminum-provides-bulletproof-protection/ Archived 2018-02-21 at the Wayback Machine.
  11. ^ "Surmet's ALON Transparent Armor 50 Caliber Test". YouTube. Retrieved 2023-01-09.
  12. ^ Schogol, Jeff (October 30, 2005). "Air Force testing lighter, transparent ALON armor". Stars and Stripes. Retrieved 2020-06-25.
  13. ^ Graham, Earl K.; Munly, W.C.; McCauley, James W.; Corbin, Norman D. (1988). "Elastic properties of polycrystalline aluminum oxynitride spinel and their dependence on pressure, temperature and composition". Journal of the American Ceramic Society. 71 (10): 807–812. doi:10.1111/j.1151-2916.1988.tb07527.x.

External links

  • Processing of Optically Transparent Aluminum Oxynitride
  • "Solubility Limits of La and Y in Aluminum Oxynitride (AlON) at 1870°C". Lior Miller and Wayne D. Kaplan. Department of Materials Engineering, Technion, Haifa, Israel, 2006.
  • The Influence of Sintering Additives on the Microstructure and Properties of ALON. Yechezkel Ashuach. Master's Thesis, Technion – Israel Institute of Technology, 2003.
  • v
  • t
  • e
Al(I)
Organoaluminium(I) compounds
Al(C5(CH3)5)
Al(II)
  • AlB2
  • AlB12
  • AlO
Al(III)
  • AlAs
  • Al(BH4)3
  • AlBr3
  • Al(CN)3
  • AlCl3
  • AlF3
  • AlH3
  • AlI3
  • AlN
  • Al(NO3)3
  • Al2(CO3)3
  • Al(OH)3
  • Al(OH)2OAc
  • Al(OH)(OAc)2
  • Al(OAc)3
  • Al2SO4(OAc)4
  • AlP
  • AlPO4
  • AlSb
  • Al(C5H7O2)3
  • Al(MnO4)3
  • Al2(MoO4)3
  • Al2O3
  • Al2S3
  • Al2(SO4)3
  • Al2Se3
  • Al2Te3
  • Al2SiO5
  • AlAsO4
  • Al4C3
  • AlOHO
  • Al(OH)2CO2C17H5
  • NaAlH2(OC2H4OCH3)2
  • LiAlH2(OC2H4OCH3)2
  • K2Al2B2O7
  • K3AlF6
Alums
  • (NH4)Al(SO4)2
  • KAl(SO4)2
  • NaAl(SO4)2
Organoaluminium(III) compounds
  • Al(C3H5O3)3
  • C
    36
    H
    69
    AlO
    6
  • (Al(CH3)3)2
  • (Al(C2H5)3)2
  • Al(CH2CH(CH3)2)3
  • Al(C2H5)2Cl
  • Al(C2H5)2CN
  • Al(CH2CH(CH3)2)2H
  • Al(C2H5)2Cl2C2H5Cl
  • Ti(C5H5)2CH2ClAl(CH3)2